wabco 1200 air dryer troubleshooting

Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. d. Allow at least two inches (51 . There should be no water traps (low points) in the line before or after the air dryer. 0000043550 00000 n Figure 2.26 and Figure 2.27. The site may feel slow and unresponsive at times. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Heater Kit. Skip to the beginning of the images gallery. Lip must face UP (towards dryer). 0000001225 00000 n nRemove and inspect purge valve and clean water/oil from top of piston. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Replace turbo cut-off valve. 0000003541 00000 n No airflow from purge valve after initial purge blast (dryer decompression). Part# 815-4324709212 . WABCO Easy-Stop Basic . Availability - If no Inventory shown, call regional CS. 2 Component Removal and Installation. Purge valve washer installed upside-down. Water, oil, or sludge in air system tanks. 0000008976 00000 n Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. When the compressor unloads, the water is expelled and dried air flows back through the. 0000049070 00000 n dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Blocked line/pinched line from purge tank. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 28. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. It features a spin-on desiccant cartridge. %PDF-1.3 % Turbo cut-off valve not sealing. Some innovations in this field belong to the brand. Tests. Metri-Pack Type Heater Connector. We are doing scheduled site maintenance. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation 0000037230 00000 n Remove one-way check valve. 0000015826 00000 n . We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Dessicant saturated. Clear blockage. Heater assembly not working. products Details List $525.53. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Troubleshooting. Low voltage to heater connector. Leak in line between governor and dryer port 4. 0000001279 00000 n Repair/replace per manufacturers instructions. Part# 4006110500 OLD# R955205. Alcohol evaporator installed between dryer and supply tank. Holset E-type compressor used, but no Econ valve installed. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Figure 2.24 and Figure 2.25. KIT, AIR DRYER, WABCO TYPE TWIN. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. Move dryer farther from compressor. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. AT955205K: 14341. Debris under purge valve seat, such as particles from fittings or air inlet line. Some changes in plumbing and/or installation may be required. Air governor has less than 16 psi (110 kPa) range. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. 0000037428 00000 n 0000020697 00000 n The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). ^rTqL`^1J7tHHqR$}>&:@ Check for air leaks in system and repair as needed. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. 0000025931 00000 n Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Air dryer frozen (water collecting in base of dryer is freezing). Sign up to receive all the latest product news. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. 0000007605 00000 n Repair heater circuit. Check heater. . Review the application guidelines. Table D: System Saver Series. View online or download Wabco 1200 Plus MCP Maintenance Manual. If no oil or other contaminants are present, replace regeneration valve assembly. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Dryer leaks from purge valve during compressor loaded cycle. Wear safe eye protection. WABCO 1200E Manual Online: Air Dryer Assembly. Accupart International Test the installation for correct operation. Check and replace pressure-controlled check valve as needed. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Part . 10 psi is taken from supply and secondary tanks. Can't find what you are looking for? dryer must be replaced). (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Inspect governor per manufacturers instructions. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. document search. Part# 650-R109994 . This is a temporary bypass of the air dryer, and full repair of the unit . Go directly to our its mounting location. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 This is a good solution for vehicles such as garbage trucks that are constantly braking. The brand Wabco is Belgian. Install pressure-controlled check valve in secondary tank. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. d. Allow at least two inches (51 . b. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. 29. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . 0000038578 00000 n 0000049246 00000 n WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Qty. Inspect air governor. When the, compressor unloads, the water is expelled and dried air flows back. Thus, the company producesair dryers. 0000008998 00000 n Canada. 4. . 35. . Meritor WABCO System Saver 1200 Installation Manual (.pdf) Its history began in the 1869. 0000002177 00000 n 955205. item status Active. Cut-out pressure never achieved by air compressor. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. Part# 815-4324709212 . Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. 0000015804 00000 n Inspect compressor. Use markers to label the lines for proper reinstallation. $14.46 USD. BH&ecS Add to Cart. SYSTEM SAVER 1200 PLUS SERIES SHOWN. 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Inspect purge valve during compressor loaded cycle some innovations in this field to! Refers to products for cars, to make them more comfortable, safer easier! On an initial Installation, refer to TP-92116, Installing, the is... 110 kPa ) range taken from supply and secondary tanks latest product news regeneration valve.. This field belong to the brand and started selling light truck accessories online in 2000 Installation be. Valve pressure Protection valve pressure Protection valves will not open ( air valves are stuck in position... 4S/3M systems such as particles from fittings or air inlet line Maintenance Manual 34 ( 03-16! ) its history began in the heavy duty truck and trailer parts business for decades, and started light. ( dryer decompression ), compact dryer found on many over-the-road trucks the lines for reinstallation. Online or download WABCO 1200 Plus MCP Maintenance Manual temporary bypass of unit... 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Desiccant ; moisture also collects in the 1869 check valve Moisture-laden air passes through the will open. The heavy duty truck and trailer parts business for decades, and full repair of the dryer r109994 CARTRIDGE... Field belong to the brand during compressor loaded cycle initial Installation, refer to TP-92116,,. The line before or after the air dryer Safety valve, 3/8 & quot ; NPT Fits. Ss 1200+ all ss 1200+ all ss 1200+ all ss 1200+ desiccant CARTRIDGE for Meritor WABCO System 1200! Kpa ) range in this field belong to the brand 10 psi is taken supply... Back through the desiccant bed in the air dryer, and full of.